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What is the difference between Lot and Serial Tracking

Warehouse Management Systems (WMS) are software applications that help manage and control warehouse operations. One of the key functionalities of a WMS is traceability, which enables warehouse managers to track the movement of goods within their facilities. Lot and serial traceability are two types of traceability commonly used in warehouse management systems. This article will explore the differences and their importance in warehouse management.

Lot traceability

Lot traceability is tracking and tracing products based on their production or manufacturing lot. A lot is a group of products that share the same manufacturing date, production run, or other characteristics. Lot traceability allows warehouse managers to identify the specific lot a product came from and track its movement within the facility. This is particularly useful in industries such as food and pharmaceuticals, where traceability is critical for regulatory compliance and product safety.

Serial traceability

Serial traceability, on the other hand, is the ability to track and trace products based on their unique serial number. Each product is assigned a unique serial number that can be used to track its movement within the warehouse. Serial traceability is particularly useful for high-value products requiring strict quality control measures. For example, in the electronics industry, each product may have a unique serial number that allows the manufacturer to track its movement from production to distribution and identify defects or quality issues.

Key differences

The key difference between a lot and serial traceability is the level of granularity. Lot traceability tracks products at the lot level, while serial traceability tracks products at the individual product level. Lot traceability is useful when dealing with products that share common characteristics and are produced in large quantities. Serial traceability is useful when dealing with products with unique characteristics produced in smaller quantities.

A warehouse management system uses a lot and serial traceability to ensure that products are tracked accurately and efficiently. This allows warehouse managers to quickly identify the location of a product, its production or manufacturing details, and any quality control issues. Additionally, lot and serial traceability can help improve inventory management and reduce waste by ensuring that products are properly rotated, and expired products are removed from inventory.

In conclusion, lot and serial traceability are two important types of traceability in warehouse management systems. DATASCOPE WMS provides lot and basic serial tracking features crucial for industries like Pharmaceuticals, Food, and Chemicals with stringent batch traceability requirements. Although SYSPRO already offers much of the required Lot Traceability functionality, it can be challenging to implement these systems on the factory or warehouse floor. Without a WMS solution, managing lot traceability becomes difficult as transaction volumes increase. DATASCOPE WMS addresses this issue by storing much of the lot data in the unique pallet record, simplifying tracking specific pallets or drums. For industries that require serial tracking, DATASCOPE WMS includes a basic module that allows for stock codes to be flagged as serialized, and the software records the serial numbers when picking customer orders. This level of serialization is typically sufficient for most companies.

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